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VirTis Ultra Prime 30 Pilot Freeze Dryer
VirTis Ultra Prime 30 Pilot Freeze Dryer
The VirTis Ultra Prime 30 Pilot Freeze Dryer is a state-of-the-art freeze-dryer engineered for superior performance, repeatability, and sustainability.
Designed with advanced LyoLogic HMI technology and a refined, space-saving footprint, Ultra Prime 30 delivers smoother operation, improved efficiency, and reduced environmental impact, setting a new standard for laboratory and small-scale production freeze-drying.
Features & Benefits
- Direct vapor port design — engineered to mitigate choked flow, the direct vapor port delivers smoother vapor transfer and more efficient freeze-drying
- Space saving footprint — with multiple standard layout options, the Ultra Prime 30 minimizes overall footprint without compromising performance, an ideal solution for space-conscious laboratory environments
- Advanced LyoLogic® HMI interface — integrated LyoLogic HMI provides an intuitive user experience, enabling precise control, simplified operation, and improved repeatability
- Enhanced cycle efficiency — upgraded system performance supports improved cycle efficiency, helping reduce energy consumption, operating costs, and environmental impact
- Efficient cleaning & maintenance — smooth-walled condenser and easy defrost system minimize turnaround time and simplify cleaning
- Customizable configurations — options include bulk or stoppering layouts, up to 15 shelves, solvent packages, and configurations for cleanroom installations
- Lower GWP refrigerants — optimized cooling performance with modern CFC-free refrigerants
- Modifiable — easily latch one or multiple shelves in seconds to allow for maximum flexibility when changing container sizes
Applications
Specifications
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Condenser Capacity30 L
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Lowest Shelf Temperature (50/60 Hz)≤ -67 °C / -70 °C
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Shelf Temperature Control Range-55 °C to 65 °C
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Number of Shelves8 standard, up to 15 total
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Materials316L stainless steel
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Configurationstandard or clean room
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Dimensions (W x D x H)variable
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Weight473 kg or 909 kg
Frequently Asked Questions
How does the Ultra Prime 30 differ from previous Ultra models?
Engineered for next-level performance, the Ultra Prime 30 features a direct vapor port designed to mitigate choked flow, delivering smoother, more efficient operation. With upgraded GWP sustainability and a refined, space-saving footprint, it outperforms and outclasses earlier Ultra models at every turn.
How does the Ultra Prime 30 reduce its Global Warming Potential?
The Ultra Prime 30 uses refrigerant gases with GWPs of just 2 and 6, compared to the old system’s gases with GWPs of 1,774 and 13,396. This significant reduction reflects our commitment to sustainability and reducing environmental footprints.
What process controls does the Ultra Prime 30 offer?
The Ultra Prime 30 can be configured with one of two control systems: Merlin or LyoLogic.
The Merlin control system automates the drying process and manages recipes from a touchscreen, with 8 standard temperature probes, a Pirani gauge, and stoppering control. The optional Merlin Software & Workstation adds historical data trending and CSV data export.
The LyoLogic control system, built on the Copa-Data Zenon HMI/SCADA platform, supports 17 primary/secondary drying steps and 12 thermal treatment steps, up to 16 total temperature probes, and automatic Pirani/Capacitance Manometer endpoint detection. A 21 CFR Part 11 compliance ready version is also available, adding batch reporting, UPS backup, and SQL database compliance.
The Merlin control system automates the drying process and manages recipes from a touchscreen, with 8 standard temperature probes, a Pirani gauge, and stoppering control. The optional Merlin Software & Workstation adds historical data trending and CSV data export.
The LyoLogic control system, built on the Copa-Data Zenon HMI/SCADA platform, supports 17 primary/secondary drying steps and 12 thermal treatment steps, up to 16 total temperature probes, and automatic Pirani/Capacitance Manometer endpoint detection. A 21 CFR Part 11 compliance ready version is also available, adding batch reporting, UPS backup, and SQL database compliance.
Is the Ultra Prime 30 suitable for GMP and regulated environments?
Yes. The LyoLogic control system is available in a 21 CFR Part 11 compliance ready version, adding e-signatures on recipe changes, a secure encrypted audit trail for events and alarms, and full security integration with the Microsoft Windows operating environment. Both Merlin and LyoLogic control systems are fully configurable and validatable for regulated pharmaceutical and biotechnology applications, with testing protocols and onsite IQ/OQ validation support.
How many temperature probes does the Ultra Prime 30 have?
8 temperature probes are included as standard, with up to 16 available on LyoLogic.
What cooling configurations does the Ultra Prime 30 support?
The Ultra Prime 30 is available in either an air-cooled or a water-cooled configuration. Air-cooled units release approximately 11,500 BTU/h of peak heat directly into the room. Water-cooled units route heat into a facility water loop (4 to 12 Lpm usage) instead, generating about 4,100 BTU/h in the room.
Is it easy to defrost and clean the Ultra Prime 30?
Yes. The Ultra Prime 30 uses hot gas defrost, which loosens ice from the condenser walls before it fully melts, so a full defrost isn't always necessary. Its smooth-walled condenser also makes routine cleaning easy and supports fast turnaround between freeze-drying cycles.
Can the Ultra Prime 30 process multiple vial sizes at once?
Yes. Shelf latching kits allow individual shelves to be set to different heights, so different vial sizes can be loaded on separate shelves during the same cycle. Stroke Saver spacers also keep stoppering fully seating vials even on partially loaded shelves, and shelf spacers provide additional height adjustment where needed.
Can the Ultra Prime 30 process GORE® LYOGUARD® trays?
Yes. The Ultra Prime 30 was designed for compatibility with both sizes of GORE® LYOGUARD® trays. Dedicated LYOGUARD transfer trays are also available, supporting the safe handling and loading of filled LYOGUARD containers into the freeze dryer.
What kind of training is available for operators?
We offer Remote Freeze-Drying Training and Hands-On Training Opportunities to ensure operators can effectively and sustainably utilize the Ultra Prime 30. These programs help maximize cycle efficiency and optimize system performance.
Can the Ultra Prime 30 handle a variety of applications?
Absolutely! The Ultra Prime 30 is designed for versatility, making it suitable for a wide range of industries and applications including but not limited to:
- Tissue / Wound Care
- Diagnostic Kits
- Bulk API
- Nutraceuticals
